The modern automobile stamping production line is inseparable from the transmission of the belt conveyor, and the transmission of the outlet sheet material in the stamping line cleaning machine is inseparable from the belt conveyor, but the belt conveyor often causes secondary pollution of the cleaned sheet material, and the debris and residual oil on the belt will adhere to the cleaned sheet material in the process of transporting the metal sheet, resulting in poor stamping in the subsequent process, which has become a headache problem in the stamping industry for a long time.
The factory engineers have thought of various ways to remove dirt and residual oil from the transfer belt: manual regular wiping, installation of various rubber wheel wiping, installation of wiping cloth to wipe…
Although these methods have been improved, they have consumed a lot of manpower and material resources, have not fundamentally solved the problem, and the effect is not obvious.
Through years of industry observation and research, combined with its own experience in the production of non-woven rollers, EIL has jointly developed a belt drying wheel system covered with non-woven materials with factory engineers, which can effectively solve the problem of pollution on the surface of the conveying belt, reduce the accumulated cleaning oil or debris residue on the surface of the belt, reduce the oil stains on the surface of the metal sheet, reduce the crushing defects of the stamping die, and improve the quality of stamping products.
EIL’s belt drying system has a significant drying effect, long service life, convenient and fast replacement and very low cost of use, and is mainly suitable for the following occasions:
- Offline washer outlet belt
- Stamping production line cleaning machine outlet belt
- The edge of the sheet metal of the uncoiling production line is removed
- Various occasions require high cleanliness of conveyor belts
The main principle of the belt drying system launched by EIL is similar to the working principle of non-woven extrusion roller, which can adsorb the residual oil and fine particles on the belt during the working process, and prevent the secondary pollution of the residual oil and fine debris on the cleaned sheet material.
The material we use is EIL high-grade non-woven roller special material, which has the characteristics of wear resistance, good elasticity and long life.
When designing the drying system, we fully consider the specific working conditions and installation space of the belt conveyor, so that the system can be flexibly installed, the main drying wheel is cheap, the size adjustment is flexible, and the shape can be customized according to customer requirements.
Considering the fast working speed and clearance characteristics of most belt conveyors, our drying system is designed with adjustable damping to make its rotation speed adjustable, which ensures that it has the dual effect of squeezing and wiping during the working process, and can better remove the residual oil and fine particles on the conveying belt.
After years of development and design and actual use by customers, the belt drying system launched by EIL has achieved batch modular production. We can customize non-woven drying covers in various shapes and sizes according to customer requirements, and can also help customers design and manufacture the entire wiping system or provide system solutions.